Case Study

02
· Paper bags filled with sugar are transferred from a filling mach ine to the infeed conveyor in an upright
position, narrow side first
· The bags are conveyed into the machine by an infeed belt and p ositioned in front of the cross pusher
according to the selected format recipe
· A gap is created by a product clamp and an automatic overfeed system for reliable pre-grouping
· The cross pusher positions the lined up products on the groupi ng table according to the desired format
· A counterholder integrated into the grouping table prevents the products from falling over during
pre-grouping
· Meanwhile, a lid blank is taken from the lid magazine and posi tioned over the formed products
· Once the appropriate forming is complete, a snap-on lid is fol ded around the container
· The required tray blank is taken from the tray magazine and po sitioned in the cycle chain
· The cycle chain transports the U-shaped blank to the loading station
· The infeed device pushes the formed products together with the lid into the blank positioned in
the loading station
· After loading, the feeder returns to the transfer position
· The flaps are inserted and glued in the throughfeed
· Servo-motor driven movements of cut-off, cut positioning, cycle chain, cross-feed,
product counter-holder and infeed device
· All speeds of the infeed and outfeed conveyors are infinitely v ariable
· Forming and filling on one level
· Positioning and loading in separate stations
· All format-dependent parameters can be stored in recipes
· Lower energy consumption
· Minimum protection class of IP 54
· Automatic hot melt refilling system
· Stainless steel design
· Siemens or Rockwell control system

02
| Product | Product dimensions (LxBxH) | Formation | Package dimensions | Output Bag / minute |
|---|---|---|---|---|
| 500 gram | approx. 83 x 50 x 120-140 mm | 2 x 5 | approx. 280 x 185 x 125-145 mm | 55 + 20% |
| 1000 gram | approx. 105 x 60 x 160-180 mm | 2 x 4 | approx. 295 x 228 x 165-185 mm | 55 + 20% |
| 1000 gram | approx. 105 x 60 x 160-180 mm | 2 x 5 | approx. 365 x 228 x 165-185 mm | 55 + 20% |

24 Modular belt conveyors
26 Product clamps
35 Push-off from above
36 Grouping table
59 Tong product infeed
65 Carton magazine (tray)
66 Carton transport
83 Conveyor belt
205 Carton magazine (lid)

